A flow wrapper is an automated packaging system that surrounds products with a continuous flexible film. The machine forms long seals and cross seals to create a closed package.The completed package is often called a pillow pack because of its shape.Unlike manual packaging methods, flow wrapping machines are built for continuous production. This makes the equipment suitable for businesses that need to package large quantities efficiently.What Is the Flow Wrapping Process?Flow wrapping machinery uses a continuous roll of flexible film to produce repeatable sealed packs.1. Product FeedingProducts enter the wrapping section through an automatic conveyor or feeding arrangement.2. The Film Is Formed Around the ProductThe machine guides the film around each product during the packaging process.3. Longitudinal SealingThe machine seals the film lengthways so that it surrounds the product in a tube.4. End Sealing and CuttingThe machine creates end seals and then separates each pack from the film web.5. Pack ExitThe completed pillow pack leaves the machine ready for storage, transport or retail display.Why Use a Flow Wrapping Machine?Businesses often choose flow wrapping machines when they need faster production and repeatable packaging results.Increased Production RatesDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Repeatable Pack PresentationThe machine applies consistent seals and pack formatting to every item. This can help produce a consistent presentation across a production run.Less Manual HandlingFlow wrapping machinery limits the need for employees to wrap every product by hand. Staff can therefore be assigned to other duties.Protection During Storage and TransportThe sealed film can shield products against dirt, moisture, contamination and handling damage during storage and transport.Flexible Packaging OptionsModern machines can package many product sizes and shapes using different flexible films.Common Flow Wrapping ApplicationsThe process can package products from several different sectors.Products frequently packaged in this way include: Biscuits Cakes, bread products and other bakery goods Chocolate and confectionery Fruit and vegetables Frozen foods Medical products and devices Pharmaceutical products Cosmetics and personal care items Household goods Small industrial and hardware parts Flow wrapping is used throughout many industries because it can handle both edible products and manufactured items.What Films Can a Flow Wrapping Machine Use?A flow wrapping machine can use several flexible packaging films depending on the product and application.Frequently used films include: Biaxially oriented polypropylene film website Polyolefin film Polyethylene (PE) Polyethylene terephthalate film The most suitable film depends on the product, required shelf life, desired presentation and production environment.Should Your Business Move to Automatic Flow Wrapping?Companies often adopt flow wrapping machinery when hand packaging can no longer keep pace with demand.A flow wrapping machine may be suitable if: Your required packaging output is rising Manual packaging slows the production line Packaging quality varies between operators You need more repeatable packaging results Manual packaging is becoming more expensive Automatic packaging can improve productivity while maintaining consistent pack quality.How Do You Choose a Flow Wrapping Machine?Machine selection requires an assessment of pack format, output and future demand.Useful machine features include: Maximum production speed Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems Clear operator controls Consistent and dependable seals The correct choice depends on your products, current production volume and future growth plans.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.A flow wrapper creates a closed pillow-shaped pack using continuous film.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.Businesses should consider presentation, product characteristics and post-production handling when selecting a system.Flow Wrapping Machine IntegrationYes. Flow wrapping machinery can often be integrated with equipment already in use.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to increase packaging output without rebuilding the entire production process.Kempner Flow Wrapping SystemsKempner has supplied packaging machines and materials across the UK for over five decades.Kempner supplies both horizontal and vertical machines that can be configured for different product types.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses support dependable long-term production.Frequently Asked QuestionsWhat Is the Purpose of Flow Wrapping Machinery?A flow wrapping machine packages individual products in flexible film to form sealed pillow packs. These packs can help shield items while they are stored, delivered or presented for sale.Are Flow Wrappers Used for Food Packaging?Yes. Flow wrapping is widely used for biscuits, cakes, sweets, snack products and produce. It provides a hygienic sealed pack.Are Flow Wrappers Suitable for Non-Food Items?Yes, they can. Manufacturers use flow wrapping machinery for pharmaceutical products, medical devices, hardware, cosmetics and consumer goods.What Is the Speed of a Flow Wrapping Machine?Packaging speed is affected by the equipment model, pack format and item being handled. Many high-performance machines can wrap several thousand products per hour.